Measuring Edge Chipping –
Precise Analysis for Your Production
Accurate measurement of edge chipping is an integral part of quality assurance in industrial manufacturing. The assessment of such chips determines whether components meet safety and functional requirements. Modern optical measurement systems enable detailed capture of even the smallest fractures on workpiece edges.
Importance of Edge Fracture Analysis in Production
Monitoring edge chipping significantly contributes to process reliability. In industries such as mechanical engineering, medical technology, and electronics manufacturing, reproducible results are essential. Compliance with standards like ISO 21920 is important for component approval and further processing. By capturing edge fractures, potential sources of error are identified, reducing scrap and ensuring quality.
Optical Measurement Methods for Edge Fracture Analysis
Contactless Capture
Optical 3D measurement systems analyze edge chipping without contacting the workpiece. This preserves the delicate edge and prevents measurement artifacts caused by mechanical pressure.
Sub-Micrometer Resolution
The systems detect the smallest cracks, chips, or microstructures on fractured edges with high lateral and vertical precision. Even fine variations along the edge become visible.
Fast Measurement Cycles
Thanks to GPU-accelerated image processing, the systems deliver complete 3D models of the fractured edge within seconds, enabling efficient inline quality control.
Measurement of Steep and Complex Geometries
Even sharply inclined or irregularly shaped fracture edges are reliably captured thanks to the extended acceptance angle of the sensors.
Automated Evaluation and Standard Comparison
Analysis software automatically identifies and evaluates fractures, compares measurement results to standard specifications, and documents them according to norms.
Outlier Detection and Data Quality
Integrated algorithms check the quality of each measurement point and filter out unreliable data, ensuring highly reliable results.
Flexible Integration into Production Processes
The measurement systems can be easily incorporated into existing production lines or laboratories, enabling seamless quality monitoring.
Traceable Documentation
All measurement results are digitally archived and can be used for quality documentation, process optimization, or claims management.
Accurate Edge Fracture Measurement with GBS Systems
GBS offers a range of measurement systems for edge fracture analysis, each tailored to specific requirements. The smartWLI nanoscan is particularly suited for tasks demanding the highest nanometer-level resolution, such as analyzing very fine fracture structures.
The smartWLI firebolt excels with its high measurement speed, making it ideal for fast inline inspections in series production. With the GBScanner, medium-sized components can be flexibly examined, capturing both individual edges and larger areas efficiently.
The Cylinderinspector3D is specifically designed for internal geometries such as cylinder bores, enabling detailed analysis of edge fractures and wear marks. All systems can be combined with MountainsMap® evaluation software, providing automated, standards-compliant analysis of measurement results.
Our produkt highlights
Practical Edge Fracture Analysis and Quality Assurance in Industrial Production
Measuring Edge Chipping – The Advantages of 3D Surface Measurement Technology
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Precise capture of even the smallest fracture structures
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Contactless and non-destructive measurement
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High lateral and vertical resolution
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Fast measurement cycles for inline use
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Reliable analysis of steep and complex edges
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Automated evaluation and documentation
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Effective reduction of scrap and rework
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Easy integration into existing production processes
For industry, monitoring edge chipping is a crucial part of quality assurance. In the production of precision tools, cutting edges are regularly analyzed for fractures to prevent failures and loss of performance.
Even for electronic components, continuous edge inspection during production ensures reliable dimensional accuracy. Optical measurement systems provide precise data, allowing the direct assessment of how different process parameters affect the formation of edge chipping.
When deviations are detected, production can be quickly adjusted to avoid scrap. Early identification of fractures ensures that defective parts are promptly recognized and sorted out.
Digital documentation of all measurement results guarantees complete traceability and simplifies root-cause analysis in the event of later complaints. This not only reduces rework and the cost of defective products but also increases long-term process reliability.
GBS – Optical Edge Fracture Measurement for Your Industry
GBS provides powerful 3D surface measurement technology for precise and rapid edge fracture analysis across various industrial applications. Our measurement systems enable reliable quality control throughout the entire production chain—from precision tools to electronic components. Benefit from automated analysis, standards-compliant documentation, and flexible integration into your production processes.
